Double Side Spot Welding Machine

Description

Model Number:Zoway-DH3000
1. Compliance:CE Certified
2. Warranty:2 Year limited warranty with lifetime support
3. Delivery Time:In Stock

Email: imani@batterypackassembly.com
Tel:+86 13174506016
WhatsApp:+86 13174506016
WeChat:+86 18659217588

Content

Email: imani@batterypackassembly.com

Product application

Automatic battery pack spot welding machine is a general platform based on numerical control technology, which is suitable for spot welding and assembly of battery pack in factory. Compared with manual spot welding, the welding efficiency and welding accuracy have been greatly improved. Humanized design makes the operation and debugging very convenient. The design of built-in components makes the appearance more concise. 


Advantages

The automatic double-sided spot welding machine moves the two sets of welding head to the designated front and back sides of the mold through two sets of manipulator X / Y / Z axis and motion control to spot weld the battery pack. This process has good welding effect and high efficiency

1. Support breakpoint startup, automatic startup and manual startup mode conversion.

2. Very high production capacity, controlled by two sets of manipulator X / Y / Z axis, support array and non array battery rapid programming.

3. The welder can accurately set the upper and lower limits of welding current, and alarm when it is out of range, which can effectively prevent the phenomenon of false welding and false welding.

4. The real-time monitoring display of welding current waveform can effectively analyze the welding process.

5. The rotation of welding head can effectively solve the problem of sticking needle on nickel sheet of special-shaped battery pack.

6. Multi group welding formula current parameters, flexible switch welding machine current output, convenient welding complex workpiece.

7. The welding efficiency is about 8 times higher than that of labor, with high stability, labor saving and time saving.


Features

1. Support breakpoint start, automatic start and manual start.

2. Cold spot and seal alarm.

3. The program is simple, supports matrix, array and point program, and can store 99 groups of parameters.

4. Alarm of welding needle wear.

5. Built in welding current monitor, which can display welding current in real time.

6. Designed for Nb, electric tools, gardening tools, high power, energy storage batteries, electric vehicle batteries and other lithium batteries.

7. High productivity: 0.35s/point

8. It can be matched with lithium battery pack production line.

9. The automatic battery pack spot welding machine adopts the traditional pneumatic single point dynamic, which ensures the welding accuracy and improves the welding appearance quality and reliability.

10. It can store dozens of battery pack products with different processes, switching products without resetting parameters.

11. It can match spot welding machines of various brands.


Application area 

Equipped with the corresponding fixture, the spot welder can weld 18650, 26650, 32650 and other cylindrical batteries, and can also customize various cylindrical batteries, square batteries, button batteries, etc.


Operation:

1. Set welding parameters on the touch screen. (the same product only needs to be set once)

2. Fix the battery pack in the fast clamping position.

3. Press the start button, the machine will complete all welding automatically.

4. The welder makes a sound to prompt the operator to replace the new fixture (battery pack).


Speicifications

Welding Head Number

2

Welding Head Types

Rotary Welding Head

Rotation Function of Welding Head

The welding head supports positive and negative rotation, and is suitable for spot welding of special-shaped batteries and anti-sticking needle function.

Rotary Welding Head

R:180º

The distance between tooling platform and welding needle can be adjusted by 300 mm.

Travel

Y: 500mm; Z; Z2:350mm(or 400mm)

Welding Speed

0.35s/spot,3600pcs/h

Welder Power Suppler

5000/8000A Inverter Spot Welder

Max Motor Speed

1000mm/s

Max Battery Number

200-600 pcs cells

User Interface

Touch screen

Driving  Mode

Step motor and precision guide rail

Power Supply

220V/50Hz(machine); 3 phase, 380V/50Hz(Welder)

Air Pressure

0.4-0.7 MPa

Machine Size

900L*1200W*1600Hmm

Machine Weight

350kg

Repeated Positioning Accuracy

 

±0.02mm

Number of Loaded Cores

Y: 26 pcs

Z: 18 pcs (adjustable)

Welding Material

Pure nickel sheet: 0.03-0.2mm

Nickel-plated steel strip :0.03-0.3mm

Number of storable file groups

99

Operating system

Embedded system + man machine interface


Product Details

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Product Images

Spot Welder.jpg


Automatic Spot Welding Machine


Auto Spot Welder

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