Atmosphere Furnace

Description

Model Number:Zoway-Atmosphere
1. Compliance:CE Certified
2. Warranty:2 Year limited warranty with lifetime support
3. Delivery Time:In Stock

Email: imani@batterypackassembly.com
Tel:+86 13174506016
WhatsApp:+86 13174506016
WeChat:+86 18659217588

Content

Email: imani@batterypackassembly.com

Introduction

LN Furnace series box type atmosphere furnace uses double carbon steel layer shell and 30 segments programmable PID auto control. The furnace consists of high purity alumina fiber blanket and high quality heating element. It equips with double shell with fan cooling structure, which makes temperature cool and rise quickly. It is an ideal tool for materials annealing and sintering , composition analysis, quality testing, ashing in college lab, research institutes, etc..


Standard features

  • 1200°C,1400°C,1700°C maximum operating temperature;

  • High purity fibrous alumina insulation for maximum energy saving;

  • Double layer steel structure with fan cooling to keep furnace's exteriors safe to touch;

  • Safty interlock will automatic power off the furnace when door is opened;

  • 30 segments programmable PID automatic control;


Accessories (specify these at time of order)

Standard Accessories

Vacuum pump | Thermal gloves | Crucible Tong |Thermal couple | inlet/outlet valves | Flow meter| Vacuum gauge | Furnace door block | Air pressure pipe | Silicon rubber sealing ring | User Manual


Optional

  • Different chamber size for your choose;

  • LCD touch screen control for choose;

  • Mechanical pump for choose;

  • Bellows KF interface and quick KF for choose;

  • Program software to connect computer for choose.


Specifications

Model Number

SA2-12TP

SA2-14TP

SA2-17TP

Max. temp

1200℃

1400℃

1700℃

Continuous working temp

≦1100°C

≦1300°C

≦1600°C

Chamber size

100x100x100mm, 200x150x150mm
300x200x200mm, 400x300x300mm
Or customize as your requirement


Introduction of 1400C atmosphere furnaces

1400 series controlled atmosphere furnaces feature a chamber with Mitsubishi (Japan) high quality alumina fiber insulation and SiC heating elements. A double walled steel internal housing helps minimize heat loss to exterior surface. Furnace operation is controlled by Shimaden (Japan) 40-segment digital controller with built-in RS485 digital communications port and USB adaptor, allowing the user to connect to a PC for remote control and monitoring of the furnace. You can also save or export test results. All our furnaces are CE compliant.


The benefits of an controlled atmosphere furnace
An atmosphere furnace provides the perfect environment for various procedures in many laboratories, providing the controlled temperature and atmosphere specific projects require. The controlled atmosphere is desired to complete tasks that require exact temperatures with no room for error. This is the best way to ensure the successful outcome of your project because it is sealed tightly to ensure the proper environment. 

Gases
One of the main components of the atmosphere furnace is the correct mixture of gases. The precise measurement of each gas is essential to the success of your project. You can use a separate chamber to mix the gases, which are then pumped into the furnace chamber where the work will be completed when they are done mixing. It is essential that the separate chamber that holds the gases does not receive any outside air because it could throw off the gas mixture and render your project useless.

Temperature
Proper temperature control is vital to the success of your project as well. Temperatures that are too high or too low will cause problems with the process and could cost your company a significant amount of money. Across International furnaces come with built-in 28-segment PID digital temperature controller for accurate monitoring and consistency.


Features

*Multiple gas inlets and outlets with stainless steel ball valves. Flow meter to control inbound and outbound gas flows. Outlets can be ignited to burn off gas.

*Furnace chamber is welded and oil leak tested to ensure air tightness. Furnace door is sealed with high temperature silicon gasket.

*Built-in stainless steel water-cooling panel protects door sealing gasket when furnace is under heavy use.

*Microprocessor based self-tuning PID control provides optimum thermal process with minimal overshoot.

*Multiple atmosphere processes in a single cycle are possible (ex: binder burn out in air and parts sintering under rough vacuum or inert gas environment.)

*Built-in ammeter and dual voltmeters for easy monitoring and troubleshooting.

*Built-in computer interface.

*Long life type S thermocouple.


Safety

*Overheat protection shuts down the furnace if temperature is outside of acceptable range (refer to controller's manual) or when the thermocouple is broken or malfunctions.

*Power failure protection resumes furnace operation right after the point of failure when power is reestablished.

 

* Ultimate vacuum level for furnaces is around 100 Pa with all flange connections, and 1000 Pa with hose barb connections. Please keep in mind that our atmosphere furnaces are NOT designed to be vacuum furnaces, the vacuuming part is mainly for users to pre-vac the chamber, before putting in inert or other protective gases.Atmosphere Muffle Furnace


Specifications of 1400°C atmosphere furnaces

 Electrical requirements 208-240V, 50/60Hz, single phase
 Heating element & thermocouple type
 Silicon carbide (SiC, diameter 12-14mm) / S-type
 Min/max/constant temperatures  
 Ambient/1400°C/1300°C (depends on gas environment)
 Temperature controller

 Shimaden fp93 (Japan) with 4 programs and 
 40 segments (ie. 4 x 10 segments or 2 x 20 segments) at +/- 1°C
 Maximum heating rate: 15°C per minute

 Furnace cavity Mitsubishi (Japan) high quality 1600 grade polycrystalline alumina fiber
 Gas inlet/outlet 1/4" hose barb with 1/4" BSPT (British Standard Pipe Thread)
 Working environments Air, N2, Ar, NO2, CO, CO2, He, Ne, etc. (Hydrogen, up to 5%)
 Positive pressure Not to exceed 0.02 MPa / 150 torr / 3 psi

 
Maximum temperature

 Air
 1400°C 
 Helium (He), Neon (Ne), Argon (Ar)
 1400°C 
 Nitrogen (N2)
 1270°C
 Hydrocarbon gas
 1250°C
 Hydrogen (H2) up to 5%
 1200°C

 
Size comparison

 Chamber size (DxWxH)
 6x6x6" 12x8x8" 16x12x12"
 Usable chamber space (DxWxH) 4x5x5.5" 10x7x7.5" 14x11x11.5"
 Chamber capacity (cu ft) 0.13 0.44 1.33
 Installed heating element 4 8 12
 Maximum output 3 kW
 7 kW
 13 kW
 Furnace dimensions (WxDxH) 23x28x35" 26x30x40" 
 31x33x44"
 Shipping dimensions (LxWxH) 28x33x45" 33x34x50" 43x35x55"
 Unit/shipping weight (Lb) 290/400 450/580 590/720

 

Standard Package

Part description    


   

  Quantity   



Part image 


 1400 controlled atmosphere furnace
 1 pc
         Atmosphere Muffle Furnace


 Type S thermocouple
 1 pc
   Atmosphere Muffle Furnace


 Flow meter
 1 pc            Atmosphere Muffle Furnace


 Alumina cushion block 1 pc
          Atmosphere Muffle Furnace


 Furnace door block 1 pc
          Atmosphere Muffle Furnace


 Stainless steel tongs
 1 pc
      Atmosphere Muffle Furnace


 Thermal gloves 1 pair
          Atmosphere Muffle Furnace


 Spare heating element
 2 pcs

Atmosphere Muffle Furnace

 Spare fuse2 pcs

Atmosphere Muffle Furnace

 USB/RS485 computer interface kit 1 set

Atmosphere Muffle Furnace

 Water pump 1 pc

Atmosphere Muffle Furnace

 Furnace operation manual 1 pc
         Atmosphere Muffle Furnace


 Shimaden fp93 temperature controller manual & software  1 pc
         Atmosphere Muffle Furnace


Product Images

High Temperature Atmosphere Furnace

Atmosphere Box Furnace

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