Li Battery Assembly Automation Line

Description

Model Number:Zoway
1. Compliance:CE Certified
2. Warranty:2 Year limited warranty with lifetime support
3. Delivery Time:In Stock

Email: imani@batterypackassembly.com
Tel:+86 13174506016
WhatsApp:+86 13174506016
WeChat:+86 18659217588

Content

Email: imani@batterypackassembly.com

Detailed Images

With the wide application of lithium batteries in the field of new energy, automation equipment has become one of the core competitiveness of the enterprise. Tmax has independently developed the lithium battery pack automatic assembly line system, which integrates lithium battery sticking machine, sorting machine, testing system, battery pack automatic assembly system, CCD visual recognition system, automatic spot welding system, and selects full-automatic feeding and automatic sorting structure to ensure the consistency of battery cells. It can automatically scan and obtain the bar code of the cell, classify the bar code of the pack, bind and record it, and fully trace the data information of product production and manufacturing in combination with the MES system.

Production line physical drawing

Major function	Technical parameter
Insulation paper pasting	AC220V±10% 1.6KW 50HZ±10% Gas Source: 0.4-0.8 Mpa, no water mist, no impurity Use a 4-pin pad mechanism for increased efficiency Use variable frequency motor and cam ram to prevent core Damage Japanese high-speed steel die with design life of 5 years Automatic waste collection With own fault alarm system (remove as prompt) Automatic alarm of highland barley paper Quantitative reminder of die cleaning Cycylinder cylinder：AirTAC/SMC/XINCHENG Pneumatic control elements：AirTAC/SMC/ Tiangong / qilike Sensduction device）：LIKE Productive efficiency ：4500-5000PCS/H
Automatic cell row spacing mechanism	Automatic access to the insulated paper of the core,according to 21700 cell spacing, using servomotor automaticarrangement, 10PCS per time, 18650 cells also according to21700 cell spacing material, 18650 and 21700 cells universal
Automatic material removal mechanism	The arranged cells are automatically transferred to the coreshift mechanism 1
Core shift mechanism 1	Move the core from the feed position to the sweep positionand transfer the core to the test position
HK3562 voltage internal resistance tester	(IR Tester)：HK3562(Test channel) ：12 channel(Voltage accuracy )：0.000001V(Internal resistance accuracy)：0.01mΩ(Testing pins type)：KS-100A3000(Test the needle life)：80 0000 times(Efficiency)： 6000PCS/H
Automatic sorting assembly automatically	1.Power:AV220V±10%;1.6KW 50HZ±10%2.Gas source: 0.4-0.8Mpa, no water fog, no impurities3.Use a 3-column synchronous belt transmission4.Transmission power: 25W deceleration motor5.Sensor: Omron / vertical machine 6.Number of gears: 5 OK gears 7.The assembly line is divided into electric core feed level andelectric core discharge level8.The core feeding level with automatic mounting mechanism,automatically open when taking the core
Take up the core shift manipulator	1. Power：AC220V±10% 1.6KW 50HZ±10%2.Gas source: 0.4-0.8Mpa, no water fog, no impurities3.Use the Taiwan upper silver guide rail, silk rod4. Take the core manual power: 2-axis 400W servo motor5. Take up the core module: 2-axis6. Core capture: cylinder expansion permanent magnet, stable andreliable7. Control system: The XD Series PLC programmer8. Sensor: Omron / vertical machine9. Operation interface: TG-765-UT color display screen, easy tooperate
Lift-type core storage window	1. Power:AV220V±10%;1.6KW 50HZ±10%2. Use the Taiwan upper silver guide rail, silk rod3. Lift power: the deceleration motor4. Storage capacity: 18650, about 240PCS,21700, about 200PCS5. Lift speed: 8MM/ seconds6. Control system: The XD Series PLC programmer7. Sensor: Omron / vertical machine8. Operation interface: TG-765-UT color display screen, easy to operate
Core shift manipulator	1. Power:AV220V±10% 2.4KW 50HZ±10%2. Gas source: 0.4-0.8Mpa, no water fog, no impurities3. Use the Taiwan upper silver guide rail, silk rod4. Take the core manual power: 3-axis 400W servo motor5. Core shift module: 2 axis X 1 axis Y 1 axis Z6. Core capture: cylinder expansion permanent magnet, stable andreliable7. Control system: The XD Series PLC programmer8. Three position core shift, select the material belt → core storagewindow → into the box
Core storage assembly line before entering the box	1. Power:AV220V±10% 1.6KW 50HZ±10%2. Gas source: 0.4-0.8Mpa, no water fog, no impurities3. Use a 3-column synchronous belt transmission4. Transmission power: 25W deceleration motor5. Sensor: Omron / vertical machine6. Number of gears: 5 OK gears7. The assembly line is divided into electric core feed level and electriccore discharge level8. The core feeding level with automatic mounting mechanism,automatically open when taking the core
Take the core into the box manipulator	1. Use the Taiwan upper silver guide rail, silk rod2. Take the core manual power: 3-axis 400W servo motor3. Core shift module: 2 axis X 1 axis Y 1 axis Z4. Core capture: cylinder expansion permanent magnet, stable and reliable5. Control system: The XD Series PLC programmer6. Two positions core shift, before entering the box core storage assemblyline → rubber box7.In the touch screen to set the number, the manipulator automaticallygrabs from the core storage assembly line before entering the boxaccording to the set number, and loads the core into the rubber box insequence8. Number of rubber boxes: 18650 cells up to 180PCS,21700 cells up to150PCS9. Sensor: Omron / vertical machine10.Operation interface: TG-765-UT color display screen, easy to operate
Automatic Elevator	1.Power:AV220V±10% 2.4KW 50HZ±10%2. Gas source: 0.4-0.8Mpa, no water fog, no impurities3. Taiwan upper silver guide rail4. Lift power: pneumatic5. Box entry and exit power: 25W deceleration motor6. Box conveyor: delivered by PVC belt7. Control system: The XD Series PLC programmer8. Three position core shift, robotic hand box position →elevator position → double-layer assembly line position9. Sensor: Omron / vertical machine10.Operation interface: TG-765-UT color display screen, easy tooperate
Double-layer assembly line	Upper-layer assembly line:L1500MM Belt Width 400MM, transmission speed of 1-3 m / minTransmission power: 25W deceleration motor, 2MM green PVC beltMain function: automatically connect the empty rubber box into theelevator Lower-class assembly line:L5000MM Belt Width 400MM, transmission speed of 1-5 m / minTransmission power: 180W deceleration motor, 2MM green PVC beltMain function: Transfer of items at the back end
Automatic lifting table	Automatic lifting table The core box enters the automatic lift through the belt roller and rises to the upper outflow of the double assembly line Double-layer assembly line The upper assembly line flows into the box that has been loadedwith the core, and the whole box is manually removed tocomplete the placement of the bracket, the nickel chip and thecore into the mold
Double station bench	1.L1040W900H1600MM2. Aluminum alloy production3.Dual position design, countertop of 15MM plywood surfaceaffixed with anti-static rubber, upper layer change4.10MM tempered glass5. With power socket and LED energy saving lights
Online CCD	1. Power：AC220V±10% 0.6KW 50HZ±10%2. Adopt the Hikvision 6 million HD video camera3. Identification system: independently developed4. Video width: within 420 * 300MM5. Execution device: industrial control machine, genuine WIN7 system6. Main functions: conduct positive and negative electrode detection andcomparison of the inserted core, wrong position or polar reverse alarmand stop operation, and release after manual confirmation7. Scan efficiency: the above single set of batteries is 3 seconds / times
Battery pack double sides spot welder	1. The MDA8000B transistor spot welding power supply isstandard as standard2. With current detection function, virtual welding, fried fire alarm3. Five-axis pure servo motor operation4. Spot welding coordinate data adopts U disk import mode or array mode5. Different positive and negative electrode welding current (spotwelding specification)6. Can set a single core in a certain position without spot welding7. Double-sided spot welding, better spot welding effect, more stable8. Spot welding efficiency: above 4500PCS core / H (2 points, 4positive points and 4 negative points)9.Spot-welded nickel pad：♦ 0.08-0.15 Nickel plating or pure nickel may not enlighten the flowgroove welding♦ 0.15-0.2 Nickel plating or pure nickel, enlighten flow channelwelding is recommended♦ Above 0.2 mm-0.5 nickel or pure nickel plating recommended bumpwelding
Battery Integrated PerformanceTester	Power:AC220V 50HZContinuous output power:2KWContinuous load power:6KWMax Voltage:100VMax charge current:20AMax discharge current:120A
Back-section assembly line	1. Linear specification: L12W1.1H2 m (adjustable)2. Aluminum alloy production3. With power outlet, air supply connector, LED energy-saving lamp4. Complete the assembly process after the module welding

Productive efficiency ：About 3600-4000PCS/H

Equipment growth rate：98%

Personnel equipment: 1 person on material, 2 people for nickel plate mounting bracket, 1person for CCD visual test, 1-2 people for spot welding, 1 person for comprehensive

performance test,The latter segment was assembled for 1 – 2 people per station

Welding qualified rate of equipment ：99.9%

Outline Dimension： L10500*W1500*H1860MM